AL400P iGE+

Achieves high precision machining while suppressing the cumulative pitch error to the utmost in progressive press dies and etc. where high precision is accelerating.

Specs
X-Travel: 15.78″ (400 mm)
Y-Travel: 11.81″ (300 mm)
Z-Travel: 9.84” (250 mm)

Description

Achieves high precision machining while suppressing the cumulative pitch error to the utmost in progressive press dies and etc. where high precision is accelerating

Features

  • Barrel-Free Effect Control II
  • NC Device
  • Full Enclosure
  • Digital-PIKA-W Plus
  • Windows Operating System

Specifications

Work Tank Inner Dimensions W x D 33.46" x 24.02" (850 x 610 mm)
X - Axis Travel 15.78" (400 mm)
Y - Axis Travel 11.81" (300 mm)
Z - Axis Travel 9.84" (250 mm)
U, V - Axis Travel 5.91" x 5.91" (150 x 150 mm)
Max. Taper Angle ±25° plate thickness: 5.12" (130 mm)
Max. Workpiece Dimensions (During flushing machining) W x D x H 23.62" x 18.50" x 9.49" (600 x 470 x 240 mm)
Max. Workpiece Dimensions (during submerged machining) W x D x H 23.62" x 18.50" x 9.49" (600 x 470 x 240 mm)
Max. Weight of Workpiece (during flushing machining) 1,102.3 lb (500 kg)
Max. Weight of Workpiece (during submerged machining) 771.62 lb (350 kg)
Wire Electrode Diameter .002" ~.012" (0.05 ~ 0.30 mm) *1
Wire Tension (N) 3 ~ 23
Max. Wire Feed Rate 16.54 in/sec (420 mm/sec)
Distance from Floor Surface to Upper Surface of Table 39.17" (995 mm)
Machine Tool Dimensions W x D x H 83.27" x 98.43" x 87.80" (2,115 x 2,500 x 2,230 mm) *2
Machine Installation Dimensions W x D 131.89" x 151.57" (3,350 x 3,850 mm)
Total Unit Weight 7,496 lbs (3,400 kg) *3
Total Power Input 3-phase 50/60 Hz 13 kVA

4-Axis Linear Motor Drive

Direct drive method without a ball screw was established, utilizing a high performance flat rigid linear motor developed and manufactured in-house for the 4 axes of X, Y, U, and V. Precise axis movements without backlash can be maintained semi-permanently. Demonstrates accurate position control and excellent discharge characteristics while machining, through the high response and high following characteristics which are the features of the flat rigid linear motor.

New Power Supply Unit & New Machining Circuit

Has a 19-inch vertical type touch panel, realizing the most up-to-date man-machine interface and also ensuring ease of viewing and ease of use. This machine is standardly equipped with the “barrel-free effect control II” which greatly reduces the barrel amount during machining, and “TMP Control II” which improves the surface roughness of the second cut and realizes high speed finish machining.

Pursuing Ultimate Accuracy

Sodick pursued ultra-high precision in the machining, assembly and adjustment of machinery. By adopting ultra-high precision roller guides, high rigidity was also achieved. While standardly equipped with doors made of CFRP, the accuracy was thoroughly pursued in all factors originating in the machining accuracy to temperature control by a high quality inverter cooler.

iGroove+ Technology

Our patented wire rotation technology, iGroove+, increases surface quality and accuracy while minimizing wire consumption by up to 39%.

Thermal Commit (TH COM)

Through sensing, the temperature of each component of the machine is precisely corrected and the Thermal Commit (TH COM) function, which provides various diagnostic functions, minimizes thermal displacement due to temperature changes in the installation environment and during high-speed driving.

Step-cut Functionality

It permits machining at the same speed as under standard conditions while significantly improving the accuracy and range of applications when machining shapes with rapidly changing material thickness, such as stepped shapes.

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